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Key metrics
Top recommended actions
AI-ranked by business impact and payback
Vacuum pump failures account for 41% of Line 1 downtime. Vibration + vacuum-pressure monitoring catches degradation 3-5 weeks early.
Threshold exceeded 4× in 90 days. A single unplanned failure costs ~€18k in packaging line stop.
Seal wear is the dominant failure mode. Current run-to-failure produces MTBF of 118h; PM at 900 cycles pushes MTBF above 260h.
Two bearing-related stops in Q2. Route inspection prevents catastrophic spindle replacement (~€28k parts + 3-day stop).
Sensor drift causes false rejects and unplanned stops. One-time capex; eliminates 12+ nuisance stops per year.
Cost & opportunity
Top priority assets
| Asset | Crit. | MTBF | Annual cost |
|---|---|---|---|
Packaging Line 1 Machine_A_01 · Packaging | 5 | 92 h | €96,000 |
Vacuum Sealer A5 Machine_A_05 · Packaging | 5 | 118 h | €62,000 |
CNC Lathe #3 Machine_B_02 · Machining | 4 | 190 h | €34,000 |
Air Compressor #3 Machine_C_01 · Utilities | 5 | 140 h | €52,000 |
Assembly Robot D2 Machine_D_02 · Assembly | 3 | 320 h | €12,000 |
Conveyor E1 Machine_E_01 · Logistics | 2 | 780 h | €4,200 |
Filling Station F1 Machine_F_01 · Packaging | 4 | 210 h | €22,000 |
Injection Molder G2 Machine_G_02 · Molding | 3 | 560 h | €7,200 |
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What changes with the platform
- Prioritization"Everything is critical"
- Maintenance strategy62% reactive work orders
- Executive report3 days of Excel + PPT
- Financial impactNot quantified
- Investment decisionsGut feel
- MTBF (critical assets)92–140 h
- PrioritizationTop-5 ranked by business impact
- Maintenance strategyCBM + cycle-based PM on top assets
- Executive report1 minute, board-ready
- Financial impact€218k annual opportunity surfaced
- Investment decisionsROI + payback on every action
- MTBF (critical assets)260+ h target with a plan
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Recommended maintenance strategy
| Asset | Recommended strategy | Confidence | Annual savings |
|---|---|---|---|
Packaging Line 1 Machine_A_01 | Condition-Based | High | €96,000 |
Air Compressor #3 Machine_C_01 | Predictive | High | €52,000 |
Vacuum Sealer A5 Machine_A_05 | Preventive | High | €34,000 |
CNC Lathe #3 Machine_B_02 | Condition-Based | Medium | €22,000 |
Filling Station F1 Machine_F_01 | Preventive | Medium | €14,400 |
Board-ready summary
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